Sunday, 30 October 2016

Practical 2 : Characterisation of Emulsion Formulations


OBJECTIVES
 To determine:
1.      The effects of HLB surfactant on the stability of the emulsion.
2.      The effects of different oil phases used in the formulation on the physical characteristics and stability of the emulsion.

INTRODUCTION
An emulsion is a colloid of two or more immiscible liquids where one liquid contains a dispersion of the other liquids and an emulsifying agent. It is thermodynamically unstable two-phase system. The dispersed liquid is known as the internal or discontinuous phase, whereas the dispersion medium is known as the external or continuous phase. In general there are two types of emulsion which are oil-in-water (o/w) emulsion and water-in-oil (w/o) emulsion. An o/w emulsion is generally formed if the aqueous phase constitutes > 45% of the total weight, and a hydrophilic emulsifier is used while w/o emulsions are generally formed if the aqueous phase constitutes < 45% of the total weight and a lipophilic emulsifier is used.
Emulsions are used in many routes of administration. Oral administration can be used, but patients generally object to the oily feel of emulsions in the mouth. But sometimes, emulsions are the formulation of choice to mask the taste of a very bitter drug or when the oral solubility or bioavailability of a drug is to be dramatically increased.
More typically, emulsions are used for topical administration. Topical emulsions are creams which have emollient properties. They can be either o/w or w/o and are generally opaque, thick liquids or soft solids. Emulsions are also the bases used in lotions, as are suspensions. The term “lotion” is not an official term, but is most often used to describe fluid liquids intended for topical use. Lotions have a lubricating effect. They are intended to be used in areas where the skin rubs against itself such as between the fingers, thighs, and under the arms. Emulsions are also used an ointment bases and intravenously administered as part of parenteral nutrition therapy.
Emulsion is stabilized by adding emulsifying agent. The HLB method (hydrophilic-lipophilic balance) is used to determine the quantity and type of surfactant that is needed to prepare a stable emulsion. Every surfactant is given a number in the HLB scale, that is, from 1 (lipophilic) to 20 (hydrophilic). Usually a combination of two emulsifying agent is used to form a more stable emulsion. HLB value for a combination of emulsifying agents can be determined by using the following formula:



APPARATUS
8 Test tubes                                                              1 set of 5ml pipette and bulb
A 50ml measuring cylinder                                     1 50ml beaker
2 sets of pasture pipettes and droppers                    15ml centrifugation tube
Vortex mixer                                                            Centrifugation apparatus
Weighing boat                                                          Viscometer
1 set of mortar and pestle                                         Water bath (45°C)
Light microscope                                                      Refrigerator (4°C)
Microscope slides    
                                                   
MATERIALS
Palm oil                                                                      Span 20
Arachis oil                                                                  Tween 80
Olive oil                                                                      Sudan III solution (0.5%)
Mineral oil                                                                  
Distilled water

PROCEDURES
1.      Each test tube was labeled and marked 1cm from the base of the test tube.
2.      4ml of mineral oil was mixed with 4ml of distilled water into the test tube.
3.      Span 20 and tween 80 were added into the mixture of oil and water (refer table 1). Then the test tube is closed and mixed its content with vortex mixer for 45 seconds. The time needed for the interface to reach 1cm was recorded. The HLB value for each sample was determined. Step 1-3 were repeated in order to obtain an average HLB value of a duplicate.
4.      A few drops of Sudan III solutions were added to (1g) emulsion formed in a weighing boat and mixed homogenously. The spread of the color in the sample were compared. Spread some of the sample on a microscope slide and it was observed under light microscope. The appearance and globule size formed were drew and described.

RESULT
PALM OIL (GROUP 1 & 5)
Tube No.
Span
20
(Drops)
Tween
80
(Drops)
HLB
Value
Time For Phase Separation (min)
Spreading of Sudan
III solution







T1​
T2​
Average

1
15
3
9.66
47.38
45.34
46.36


Sudan III colour
dispersed in the emulsion.
2
12
6
10.73
45.36
44.34
45.25


Sudan III colour
dispersed in the
emulsion.

3
12
9
11.34
34.16
29.54
32.25
Sudan III colour
dispersed in the emulsion.
4
6
9
12.44
37.15
39.00
38.08
Sudan III colour
dispersed in the emulsion,
5
6
15
13.17
30.45
33.27
32.26
Sudan III colour
dispersed in the emulsion.
6
3
18
14.08
23.01
20.47
23.54
Sudan III colour
dispersed in the emulsion.
7
0
15
15.00
10.10
12.22
11.16
Sudan III colour
dispersed in the emulsion
8
0
0
0.00
3.40
5.12
4.26
Sudan III colour
dispersed in the emulsion

ARACHIS OIL (GROUP 2 & 6)
Tube No.
Span
20
(Drops)
Tween
80
(Drops)
HLB
Value
Time For Phase Separation (min)
Spreading of Sudan III solution







T1​
T2​
Average

1
15
3
9.66
47.22
43.18
45.20
Spreading of Sudan
III is not uniform. Large globules are seen.
2
12
6
10.73
41.58
36.96
39.27
Sudan III spread
rapidly but the
spreading is uneven.
3
12
9
11.34
40.61
34.49
37.55
Sudan III spread
slowly and evenly.
4
6
9
12.44
28.47
29.11
28.79
Sudan III spread
uniformly.
Large globules are seen.
5
6
15
13.17
19.38
19.00
19.19
Sudan III spread evenly.
Globule sizes are relatively uniform.
6
3
18
14.08
10.69
8.25
9.47
Sudan III spread
unevenly.
Globules are mostly large in size.
7
0
15
15.00
7.34
5.16
6.25
Spreading is quick. Various sizes of
globules
unevenly distributed.
8
0
0
0.00
5.12
4.94
5.03
Sudan III did not
disperse in the emulsion.



OLIVE OIL (GROUP 3 & 7)
Tube No.
Span
20
(Drops)
Tween
80
(Drops)
HLB
Value
Time For Phase Separation (min)

Spreading of
 Sudan III solution







T1​
T2​
Average

1
15
3
9.66
Interphase does
not reach
1 cm after
150 minutes
Interphase does
not reach
1 cm after 150 minutes


-

Spread very slowly
2
12
6
10.73
Interphase
does not reach
1 cm after
150 minutes
Interphase does not reach
1 cm after 150 minutes


-

Spread very slowly
3
12
9
11.34
58.27
65.3
61.79
Spread moderately
4
6
9
12.44
15.29
23.45
19.37
Spread moderately
5
6
15
13.17
87.2
79.34
83.27
Spread moderately
6
3
18
14.08
62.29
58.1
60.2
Spread moderately
7
0
15
15.00
32.17
40.55
36.36
Spread moderately
8
0
0
0.00
1.2
2.4
1.8
Spread immediately


MINERAL OIL (GROUP 4 & 8)
Tube No.
Span
20
(Drops)
Tween
80
(Drops)
HLB
Value
Time For Phase Separation (min)
Spreading of Sudan III solution
T1​
T2​
Average
1
15
3
9.66
Interphase does not reach 
1 cm after
150 minutes
Interphase does
not reach
1 cm after
150 minutes


-

Spread very slowly
2
12
6
10.73
Interphase does not reach 1 cm after 150 minutes
Interphase does
not reach
1 cm after 150 minutes


-

Spread very slowly
3
12
9
11.34
110
115
112.5
Spread slowly
4
6

9
12.44
101.2
104.3
102.75
Spread slowly
5
6
15
13.17
87.4
89.4
88.4
Spread moderately
6
3
18
14.08
69.2
70.2
69.7
Spread moderately
7
0
15
15.00
19.6
51.7
35.65
Spread slowly
8
0
0
0.00
5.12
1.55
3.3
Spread immediately


Tube no.
1
2
3
4
5
6
7
8
Span 20 (drop)
15
12
12
6
6
3
0
0
Tween 80 (drop)
3
6
9
9
15
18
15
0
HLB value
9.66
10.73
11.34
12.44
13.17
14.08
15.00
0.00


PHYSICAL APPEARANCES ON MINERAL OIL EMULSION
Test tube
HLB Value
Observation of Sudan III Test (Naked eye)
Observation under microscope
1
9.66
Sudan III dispersed very slowly and unevenly throughout the emulsion, but red dye can be seen
Size of globules varies about medium size and unevenly distributed, small bubbles seen on top
2
10.73
Sudan III dispersed slowly and unevenly throughout the emulsion, red dye can still be seen
Uniform size of small globules evenly distributed, but only few throughout the emulsion
3
11.34
Sudan III dispersed slowly and unevenly throughout the emulsion, red dye can still be seen
A more uniform smaller size of globules formed evenly distributed, very small bubbles observed on top
4
12.44
Sudan III dispersed slowly but evenly throughout the emulsion, red dye can be seen
Size of globules varies about small and large size and unevenly distributed formation
5
13.17
Sudan III dispersed moderately and evenly throughout the emulsion, red dye can be seen
Uniform small size of globules unevenly distributed throughout the emulsion
6
14.08
Sudan III dispersed moderately and evenly throughout the emulsion, red dye can be seen
Large size of globules unevenly distributed throughout the emulsion
7
15.00
Sudan III dispersed slowly throughout the emulsion, red dye can be seen
Uniform size of medium globules evenly distributed throughout the emulsion
8
0.00
Sudan III dispersed immediately throughout the emulsion, red dye can be seen
A few globules formed but dispersions of two media did not occur due to absence of surfactant


TUBE 1

TUBE 2
TUBE 3
TUBE 4

TUBE 5

TUBE 6


TUBE 7


TUBE 8

DISCUSSION
By nature, emulsions are physically unstable, which eventually separate into two liquid layers or phases. Creaming occurs when dispersed oil droplets merge and rise to the top of an o/w emulsion or settle to the bottom in w/o emulsions. In both cases, the emulsion can be easily re-dispersed by shaking. Coalescence (breaking or cracking) is the complete and irreversible separation and fusion of the dispersed phase. Finally, a phenomenon known as phase inversion or a change from w/o to o/w (or vice versa) may occur. This is considered a type of instability by some.
Surfactant functions as the thickening agent, which increases the viscosity of the suspension or any aqueous vehicle thus slowing down the rate of sedimentation as per Stoke’s law and simultaneously stabilizing the emulsion by reducing the interfacial tension and prevent droplets from coalescence and maintain the individual droplets in the continuous phase. Thereby, no distinct layers are present. It also appears more cloudy and smooth. Although emulsifiers help stabilize a mixture of oil and water, emulsions are still inherently unstable and eventually will separate. The speed at which this occurs depends on the composition of the emulsion, and the type and concentration of the emulsifiers. The stability and physical characteristics of emulsion depends on the HLB value of surfactant used in formulation. HLB value for a combination of emulsifying agents can be determined by using the following formula :



Surfactants are typically ampiphilic molecules that contain both hydrophilic and lipophilic groups. HLB (Hydrophile-Lipophile Balance) is an empirical expression for the relationship of the hydrophilic ("water-loving") and hydrophobic ("water-hating") groups of a surfactant. It is a value between 0-60 defining the affinity of a surfactant for water or oil. HLB numbers are calculated for non-ionic surfactants, and these surfactants have numbers ranging from 0-20. HLB numbers  >10 have an affinity for water (hydrophilic) and number  <10 have an affinity of oil (lipophilic). Those in the range of 9-11 are intermediate. The higher the HLB value, the more water-soluble the surfactant. Oil-in-water emulsions often require higher HLB surfactants while water-in-oil emulsions require low HLB surfactants. By knowing the hydrophilic to lipophilic ratio, the most suitable surfactant is able to be chosen to aid the solubility of oil in aqueous phase or aqueous phase in oil. Matching the HLB requirement with a surfactant’s HLB value yields an optimum performance.
Surfactant which is water-soluble and surfactant that is oil-soluble which are combined together are used to promote the solubility and stability of oil in water or water in oil system. The combination also yields optimum performance compared to a single surfactant system. The surfactants used for the emulsion preparation are non-ionic surfactants which when consumed, will not alter the ionic balance within the body.
For example, you will use a water-soluble or hydrophilic emulsifier or blend to make an o/w emulsion which is when the aqueous phase constitutes  > 45% of the total weight as for the stable phase, or to solubilize oils, or to obtain detergent action. In other words, you use a water-soluble emulsifier when you want your final product to exhibit aqueous characteristics, that is dilute readily with water. For these purposes, you would rarely use an oil-soluble or lipophilic emulsifying system. On the other hand, if you wanted to make a w/o emulsion which are generally formed if the aqueous phase constitutes  < 45% of the total weight, or couple water soluble materials into an oil, or produce some other type of non-aqueous emulsion system, you would choose an oil-soluble emulsifier.
Recording the time taken of the oil and water interface to reach 1 cm can be helpful to determine the required HLB value. As the time taken to reach 1 cm increases, the better the combination of surfactants used. The longer the time taken for the emulsion to reach the interface, the greater the stability of the emulsion. Palm oil has the greatest stability compared to others oil at the same HLB value, followed by mineral oil, olive oil and arachis oil. In short, the most suitable HLB value is 11.3, 12.4, 13.2 and 14.1.

Palm oil, arachis oil, olive oil and mineral oil act as oil phase (internal phase) in the o/w emulsion. The increasing of oil phase increases the viscosity of the emulsion which require longer time for phase separation process. Acacia, Span 20 and Tween 80 are emulsifying agents used to emulsify two immiscible liquids which are liquid and oil into a miscible form and increases the viscosity of the emulsion, hence stabilize it. Syrup is used as sweetening agent, masking the unpleasant or non-palatable taste of mineral oil and it is also can increase the viscosity of the emulsion,  only in controlled amount to prevent too viscous.  When the level of internal phase volume increases and consequently the amount of water as continuous phase decreases, emulsion viscosity will be increased. The consistency of emulsions’ stability can be increased by increasing the viscosity of the continuous phase, and also increasing proportion of emulsifying agents into it.
There are few precaution steps should be considered during preparation of microscope slide. First, always check that the slide is clean and perfectly transparent before spreading the emulsion onto it. Second, do not stain the whole surface of the slide to avoid wastage and messiness. Finally, the cover slip should be placed with extra caution to avoid air bubbles.

CONCLUSION
Different amount of oil phase also influence the appearance and stability of the emulsion. The stability and physical characteristics of emulsion depends on the HLB value of surfactant used in formulation. Surfactant which is water-soluble and surfactant that is oil-soluble which are combined together are used to promote the solubility and stability of oil in water or water in oil system. The correct combination yields optimum performance compared to a single surfactant system.


Emulsion Part II : Homogenisation, Viscosity and Centrifugation.
Result
Homogenisation:
The microscopic view of emulsion 


Microscopic view
Before homogenization
After homogenization

Emulsion I
Characteristics
Before Homogenisation
After Homogenisation
Texture
Coarse and not homogenous
Smooth and even looking, homogenous
Consistency
Less consistent
More consistent
Degree of Oily Appearance
More oily and globules
Less oily and globules
Spreading of Colour
Spread evenly
Spread evenly

Emulsion II
Characteristics
Before Homogenisation
After Homogenisation
Texture
Coarse
Smooth
Consistency
Less consistent, more dilute
More consistent, more vicious
Degree of Oily Appearance
More oily, spherical globules
Less oily, spherical globules
Spreading of Colour
Spread evenly
Spread evenly

Emulsion III
Characteristics
Before Homogenisation
After Homogenisation
Texture
Coarse, not homogenous, cloudy
Milky, smooth, homogenous
Consistency
Not consistent, less viscous
Consistent, more viscous
Degree of Oily Appearance
Greasier, more globules
Less greasy, less globules
Spreading of Colour
Unevenly dispersed colour, less red spot
Evenly dispersed colour, more red spot

Emulsion IV
Characteristics
Before Homogenisation
After Homogenisation
Texture
Not homogenous, course, less milky
Homogenous, smooth, more milky
Consistency
Not consistent, less viscous
Consistent, more viscous
Degree of Oily Appearance
More greasy, more globules
Less greasy, less globules
Spreading of Colour
Unevenly distribution
Evenly distribution

Viscosity
Readings
Average viscosity (cP)
Emulsion I
Emulsion II
Emulsion III
Emulsion IV
Group 1
Group 5
Group 2
Group 6
Group 3
Group 7
Group 4
Group 8
Before temperature cycle
1862
368.33
1352
1312
848
1312
768
176
After temperature cycle
4689
608.33
1526
1309
1528
1450
452
196
Difference (%)
61.06
65.22
15.17
0.23
80.19
10.52
69.91
10.2

  
Graph 1.a

Graph 1.b

Graph 2.a

Graph 2.b
Centrifugation
Mineral Oil (ml)
Distance of separation (cm), y
Average
Ratio of separation phase = y/x
20
2.7
2.9
2.80
2.80/4.60 = 1.61
25
2.6
4.0
3.30
3.30/5.00 = 0.66
30
3.0
2.0
2.50
2.50/4.00 = 0.63
35
3.7
3.2
3.45
3.45/5.00 = 0.69

x = distance before separation
y = distance after separation
Discussion
Homogenisation
To produce oil in water (o/w) emulsion, we used wet gum method. The emulsion requires several excipients to increase its stability. Acacia acts as a surfactant to help the internal phase dispersed evenly in the continuous phase. Besides providing flavouring, syrup also increases the viscosity of the emulsion and thus helps to prevent the merging of the droplets. Alcohol is an antimicrobial agent to prolong the storage time of the emulsion. We also added Sudan III solution which acts as a dye to provide a clearer microscopic view of droplets of the emulsion.
            Firstly, the microscopic view of the emulsion helps us to observe the texture, consistency, degree of oily appearance, size of globules and spreading of colour in the emulsion. Before homogenization, all of the emulsions are greasy because the oil phase and water phase are not well mixed yet. The purpose of homogenization is to homogenize the two immiscible liquid into a smooth emulsion by making the droplets into extremely small particles dispersed evenly in the continuous phase. Thus, after homogenization, the texture becomes smooth and homogenous. Its consistency is increased, less greasy and fewer globules produced. The water and oil phase are mixed in a well manner and causes the oil globules are completely surrounded by water.

Viscosity
Oil is more viscous than water. Theoretically, when the amount of mineral oil increase, the viscosity of the emulsion will increase. From the experiment, in Graph 1.a, before the temperature cycle, we can see that the viscosity of emulsions decrease when the amount of mineral oil increase. Meanwhile, for Graph 1.b, there is a fluctuation occurs at 25ml to 30ml. Based on the result, for the former, emulsion with 20 ml mineral oils has the highest viscosity (1862cP), while the latter, emulsions of 25 ml and 30 ml mineral oils top any other amount of mineral oils with the values of 1312cP. This may be due to some error during the experiment in producing the emulsions and the use of different viscometer. Theoretically, the viscosity should have increased from the emulsion with lowest amount of mineral oil to the highest. 
The temperature cycle is used to test the physical stability of the emulsion by passing through the emulsion to water bath of 45 degree Celsius for 30 minutes and then keep it in the freezer for the next 15 minutes. When the temperature increase, the viscosity of emulsion decrease. This is due to the oil globules gain more kinetic energy and can collide with each other more frequently. This may results in coalescence and breaking of the emulsion. While at low temperature, the kinetic energy of oil globules reduces. The viscosity of the emulsion will increase and it is harder for the oil globule to collide with each other and reduces the chances for coalescence. Hence, emulsion is more stable at low temperature. Thus, after the temperature cycle, the viscosity of the emulsion increases. Theoretically, the difference of viscosity is directly proportional to the amount of oil. The difference should not be too far from the original viscosity. As from the graph 2.a and 2.b, the former shows that the emulsion with 35 ml mineral oils has the lowest difference and the latter is 25 ml of mineral oils emulsion get the smallest value.  Due to the error in the experiment, all the emulsions showed increase in the viscosity after temperature cycle but the increase is not proportional to the amount of mineral oil.

Centrifugation
Centrifugation is a process that separates liquids with different densities from each other and solid from liquid. This process is carried out in a centrifuge. This apparatus rotates at high speed and produce centripetal force that separates substances with different densities.
In this experiment, we have took 5ml of homogenised emulsion from the 40g of emulsion that we prepared earlier.. Since water is much denser compared to oil, thus water will be at the bottom and the oil phase will be on top after finished centrifugation process. So emulsion with 20ml of mineral oil should have more aqueous phase compared to emulsion with 25ml, 30ml and 35ml of mineral oil respectively. Thus theoretically, the separation phase ratio should be increased with the increased of mineral oil in the formulation
However, the result we obtained does not follow this theory. These happen maybe due to some experimental errors such as measurement mistakes and systemic error. The experimental errors include inaccuracy in measuring the amount of oil before forming the emulsion, insufficient homogenisation that has been carried out on emulsion and the height of separated phase is not being measured accurately.

Therefore during preparation of emulsion, there are some precautions steps need to take note. Firstly, the mixture of acacia and mineral oil is vigorously and continually triturated until the primary emulsion formed to ensure the two components are mixed evenly. While adding the water to the mixture, the water should be added slowly and triturated with pestle continuously to avoid breakage of the emulsion. Avoid measurements mistakes as can as possible and transfer the information from other group carefully.

Conclusion
Based on the experiment, it can be concluded that before homogenization, most of the emulsion is coarse, greasier and less consistent. However, after homogenization, the emulsion became smoother, less oily and effectively consistent. For viscosity, the higher the amount of mineral oil, the higher the viscosity, and the more stable the emulsion is. In addition, centrifugation can be said that the separation phase ratio should be decreased with the increased of mineral oil in the formulation, as it is more stabilised.

References :
1. Collett, D.M. & Aulton, M.E. 1990. Pharmaceutical practice. Ed. ke-3. Edinburgh: Churchill Livingstone.
2. Griffin, W. C. Classification of Surface Active Agents by HLB. J. Soc. Cosmet. Chem. 1949, 1, 311-326.
3. Florence, A.T. & Atwood, D. 2011. Physicochemical Principles of Pharmacy. 4thedition. London: Pharmaceutical Press