Thursday, 1 December 2016

PRACTICAL 3 : TABLET TESTING

Introduction

Tablets and capsules are types of dosage form which are widely used. About 70% of all ethical pharmaceutical preparations used tablet as dosage form. There are several types of tablet which are delayed release, coated tablet and immediate release. The British Pharmacopoeia defines tablets as being circular in shape with either flat or convex faces and prepared by compressing the medicaments, usually with added substances. For the capsule, it has two types which are soft and hard.
 Like all other dosage forms, tablets and capsules are subjected to those pharmacopoeial standards which deal with “added substances” with respect to their toxicity, interference with analytical methods, etc. However, there are a number of procedures which apply specifically to tablets and capsules, and which are designed, not only to ensure that a tablet or a capsule exerts its full pharmacological actions, but also to determine the uniformity of the physical properties of the official tablet/capsule, irrespective of the manufacturer.
Such standards are found in the British Pharmacopoeia and United Pharmacopoeia and include, uniformity of diameter, uniformity of weight (mass), content of active ingredient, uniformity of content, friability, disintegration and dissolution. In addition there are a number of quality control procedures, which, though widely applied, are not defined by the pharmacopoeias (non-pharmacopoeial standards) such as thickness, and hardness. There are specific equipment that may help in determining some of the standards.


Experiment 1: Physical appearance


Aim
To determine the physical appearance of provided tablet and capsule.

Procedure
1.      Any tablet and capsule were selected from the provided samples.
2.       The tablet and capsule selected was examined and the shape, colour, diameter, thickness, and other physical characteristics were recorded.

Result
            Tablet:
·         Colour – White
·         Shape – Circular, convex face
·         Diameter – 1 cm
·         Thickness – 0.2 cm
·         Physical characteristic – odorless, RMB written on tablet



            Capsule:
·         Colour – White (body), red (cap)
·         Shape – Rod
·         Size – 0.5 cm width, 2.2 cm length
·         Physical characteristics – odorless



Discussion
            The tablet selected was Metronidazole tablet while the capsule selected was Gempibrozil capsule. The colour of tablets and capsules play an important role as tablets and capsules are meant to be swallow by patient. The colour will determines the patient acceptance toward the drug and may also help in adherence to the medicines. The colour also can be used to easily identify the drug as used in capsules. Other than colour, the smell of the medicine also important as it will affect the patient’s acceptance. Usually medicines are odorless but some may have orange smell and sweet smell. Some capsules have something written on it or in tablet have carved on it, usually they are indicating the company that manufactures the medicine. The shape may vary for tablet, some tablets have oval shape, some are circular and even rectangle shape but for capsule, the shape is usually rod.


Conclusion
            As a conclusion, the physical appearance of the tablets and capsules must be done appropriately to get a nice and accepted tablet and capsule since the physical appearance is the first thing patients will see on the tablets they have been prescribed. It really gives a big contribution to patient adherence.


Experiment 2: Uniformity of diameter, thickness and hardness


Aim
To determine the uniformity of diameter, thickness and hardness of tablets.

Procedure
1.      10 tablets were selected.
2.      Test for uniformity of diameter, thickness and hardness were carried out for each of the tablet using Tablet Testing Instrument (PHARMTEST PTB 311)
3.      The deviations of each individual unit were calculated and the mean diameter should not exceed ± 5% for the tablets with the diameter of less than 12.5 mm and ± 3% for the diameter of 12.5 mm or more.


Result
Tablet
D1 (Diameter, mm)
T1 (Thickeness, mm)
HA (Hardness, N)
1
12.81
5.58
105.68
2
12.81
5.54
138.01
3
12.80
5.58
123.04
4
12.80
5.48
141.70
5
12.81
5.52
125.81
6
12.82
5.58
125.44
7
12.82
5.47
143.18
8
12.82
5.54
126.74
9
12.80
5.53
121.01
10
12.82
5.57
137.82
Average
12.81


 




Discussion

            This experiment was conducted to test the uniformity of diameter, thickness, and hardness of the tablets. The measurement that obtained can be used to determine the uniformity of the tablet. Based on the result, the thickness of tablets shown lies in uniform in between the range of 5.47 mm to 5.58 mm. The varied values may arise due to the difference during the granulation process and pressure applied to the tablets, the wear, tear on the length of punches and the speed of tablet during compression process. The uniformity of thickness of the tablets are important in packaging process. Since they will be packed in a blister pack, the thickness of the tablet must uniform for all tablets so that it can fit into the blister pad. Besides, the thickness of the tablets also contribute to patient compliance.
            For the hardness of the tablets, all of the tablets are in uniform ranges which are from 105.68 N to 143.18 N. The hardness of tablets is important to withstand the mechanical shocks during the tablets manufacturing, packaging and transport. At the same time, if the tablet is too hard, it may not disintegrate in required location and time. Hardness also relates to friability property of the tablets. Friability evaluates the tablets ability to withstand the abrasion in packaging, handling and shipping rather than measuring the force required to break the tablets.
            For diameter of the tablets, from the result we can see the diameter is in uniform ranges which are from 12.80 mm to 12.82 mm. The average diameter of the tablet is 12.81 mm. Since the average diameter exceeds the given range which is 12.5 mm and therefore the percentage deviation shall not be more than ± 3%. The diameter of tablets is determine by the die and punches used in compression process. The less concave the punches, the flatter the tablets and conversely, the more concave the punches, the more convex the tablets. A slightly changes in the tablets diameter may due to the uneven surface of punch and die during compression or due to less precise measurement of tablet testing instrument. The importance of getting the uniform diameter of tablets are same as getting uniformity of the thickness. In addition, the uniform size of tablet also indicate the precise dose of the drug. The drug will consist of correct proportion of active ingredient as well as excipients.  With that, it may help in achieving desired therapeutic effects.

Conclusion

            The diameter, thickness and hardness of the tablets are three important aspects need to consider during the manufacture of the tablets as to produce the quality tablets and also produce higher therapeutic effect. The diameter, thickness, and hardness of the tablets are in uniform range.


Experiment 3 : Tablet friability

Aim
To check the strength of tablet so that can give the right therapeutic effects.

Procedures :
1. 10 tablets are selected and are weighed.
2. All the tablets are put into the drum of the tablet abration and friability tester. The rotation is set to 60 rpm, 10 minutes and the operation is started.
3. At the end of the operation, the tablets are removed and the drum is cleaned from dust or powder by using brush. The tablets are reweighed and the percentage loss of the weight is calculated.  
4. Compressed tablet should not lose more than 1% of its weight.


Result :
Weight before using machine
Weight after using machine
Calculation
Percentage loss


5.7283


5.0546


5.7283-5.0546
        5.7283

= 0.1176 x 100
=11.76




11.76%


Discussion :

This experiment is to determine the mechanical strength of tablet through friability test. This is to ensure that the tablets are not easily break or crumble so that it is compliance to the patients and can give its best therapeutic effects.
From the result we can know that these tablets are not suitable to use anymore. This is because these tablets are exensive breakableness. Due this condition, it may cause the tablets to damage during the packing, handling and shipping and may not compliance to the patients. The patient may not gain benefit because the tablets are not giving the therapeutic effects to the patient. This is because the active ingredients may decrease due to the crumbliness. Other than that, the tablets may have expired because it is easily damage. In this experiment, we only used the 60 rpm for tablet abration and friability tester. If we increase the rotation, these tablets may increase their percentage loss. These tablets should not loss more than 1% of its weight to show that these tablets can give therapeutic effects to the patients.

Conclusion ;

Theses tablets are not suitable to use as it loss 11.76% of its weight. They might break during packing, handling and shipping.


Experiment 4 :  Uniformity of weight of tablets and capsules.

Objective: To determine the uniformity of weigh of tablets and capsules.

Introduction:

            Uniformity of weight is one of the Pharmacopoeial test which acts as test parameter to ensure the consistency of dosage units. Variation between tablets and capsules with respect to dose and weight must be reduced to a minimum. This is because the safety and efficacy of drug products can be guaranteed when the quality of the drug products are reliable. There are a number of procedures which apply specifically to tablets and capsules, and which are designed to ensure they exerts its full pharmacological actions and to determine the uniformity of physical properties which can be found in the British Pharmacopoeia and United Pharmacopoeia.

Materials and apparatus
Weighing boat
20 capsules
20 tablets
Weighing balance
Spatula 

Procedure

Tablets
  1. 20 tablets were weighed previously selected at random and the average weigh was determined.
  2. The tablets were weighed individually and determined for each tablet, the percentage deviation of its weigh was determined from the average weigh.
  3. The deviation of individual weight from the average weight should not exceed the limits given below.

Average weight of tablet
Deviation (%)
Number of tablets
Less than 80 mg.
 10.0
Minimum 18

 20.0
Maximum 2
80 mg to 250 mg
 7.5
Minimum 18

 15.0
Maximum 2
More than 250 mg.
 5.0
Minimum 18

 10.0
Maximum 2

Capsules
  1. 20 capsules were selected randomly.
  2. One capsule was weighed. The capsule was opened and its contents were removed as completely as possible. The emptied shell was weighed. The net weigh of its contents was determined, that is by subtracting the weight of the shells from the intact capsule.
  3. The procedure was repeated with other 19 capsules.
  4. The average net weight was determined from the sum of the individual net weights.
  5. The percentage deviation was determined from the average net weight for each capsule. The deviation of individual net weight should not exceed the limits given below:

Average net weight of capsule
Deviation (%)
Number of tablets
Less than 300 mg.
 10.0
Minimum 18

 20.0
Maximum 2
300 mg or more
 7.5
Minimum 18

 15.0
Maximum 2

Results:
Tablets

The formula used in calculating deviation(%)  was:




Total weight of 20 tablets:  11513.40mg
Average weight:  11513.40mg ÷ 20
                            = 575.67mg

NO.
WEIGHT OF TABLET(mg)
DEVIATION(%)
1.
561.6
±2.4441
2.
568.3
±1.2802
3.
585.8
±1.7597
4.
577.2
±0.2658
5.
570.4
±0.9155
6.
569.0
±1.1586
7.
579.2
±0.6132
8.
572.2
±0.6028
9.
579.4
±0.6479
10.
575.3
±0.0643
11.
583.5
±1.3601
12.
579.3
±0.6306
13.
563.9
±2.0446
14.
578.5
±0.4916
15.
571.7
±0.6896
16.
576.0
±0.0573
17.
603.5
±4.8344
18.
583.8
±1.4123
19.
566.0
±1.6798
20.
568.8
±1.1934

Capsules
Average weight of capsule: total weight of capsule with contents- total weight without content/ 20
                                                = (12118.9-1952.6)mg / 20
                                                = 508.32mg
Deviation %: { (weight of capsule with contents – weight without contents)-average weight/average weight } x 100 %

Weight of capsule with contents / mg
Weight of capsule without contents/mg
Deviation / %
604.8
95.1
0.2754
606.3
94.3
0.7279
606.0
95.8
0.3738
603.5
92.1
0.6099
603.3
93.9
0.2164
607.4
92.7
1.2591
605.2
94.3
0.5115
606.2
95.3
0.5115
610.2
93.0
1.7509
605.9
96.7
0.1771
606.7
95.6
0.5509
609.8
90.7
2.1247
606.2
94.9
0.5902
605.2
94.4
0.4918
606.7
96.5
0.3738
609.2
93.8
1.3968
607.0
95.0
0.7279
605.6
95.3
0.3935
614.4
94.9
2.2034
606.6
95.6
0.5312


Discussion
     For tablets, since our average weight was is 575.67mg, the deviation of individual net weight should not exceed the limits given below:
                                    Deviation of ±5.0% = 575.67mg ±5.0%
                        = 546.89mg to 604.45mg
     From the results above, all our tablets are having a deviation of ±5.0%, which means that all tablets have uniform weights. This may indicate the uniformity of the tablets production. The uniformity of tablets may be caused by the uniformity in particle size distribution and bulk densities during compression of the tablets. At the same time, this uniformity may also be caused by the usage of a good weighing balance. The weighing balance used for measuring the weight of tablet is more accurate as it is a more advanced balance.
     If the weight variation in tablet exceeds the limit, means the tablet does not pass the uniformity test. And this may be explained by the following factors such as, the speed of tableting machine, the flowing properties of the powder, the pressure used in compression and the type of machine used in tableting may affect the weight of tablet. However the two most common causes of weight variation are the particle size distribution during compression and the differences in bulk densities.
     For capsules, since the average mass obtained is 508.3mg, which is more than 300mg, thus minimum 18 capsules must not deviate from the average net mass by ±10 %. Based on the experiment, the deviation is within the range of ±10 %, thus the uniformity of the capsule used is acceptable. In other words, all the 20 capsules pass the uniformity test.
     However, there are some errors contribute to the inaccurate experimental results. Other errors that can contribute to ununiformed weights of the tablets may be the systemic error caused by the inaccuracy of the weighing balance. Environmental factors such as wind from the air conditioner also can affect the reading of the weighing balance a little bit. Sometimes, during weighing the tablets, they may be the fragment of tablets or dust on the tablets or weighing balance that can caused an error to occur.

Conclusion:
All the tablets and capsules have passed the test of weigh uniformity. All of the weight of the tablets and capsules fall within the acceptable range of percentage deviation.


Experiment 5  Content of ibuprofen (assay)

INTRODUCTION
Ibuprofen is an organic compound which is widely used as a nonsteroidal anti-inflammatory drug applied in fever, arthritis, and as a pain reliever. Ibuprofen is known to have an antiplatelet effect, though it is relatively mild and somewhat short-lived when compared with aspirin. The content of ibuprofen assay is carried out to determine and verify the exact content of ibuprofen as an active ingredient in a tablet for the standardization in the manufacturing process. This test is designed to ensure that a tablet can exert its full pharmacological action as well as maintaining it uniformity of its physical properties irrespective of the manufacturers.

RESULTS AND CALCULATIONS
1 tablet of Ibuprofen is 400 mg.
20 tablets of Ibuprofen after crushed is 20 x 400 mg = 8000 mg = 8 g
10.97 g of total weight contains 8 g of ibuprofen powder and other excipients.
In order to obtain 0.5 g content of Ibuprofen;
     x          =    0.5 g
10.97 g          8.0 g
           X = 0.6856 g

So theoretically, the total weight of powder required is 0.6856 g which contains 0.5 g of ibuprofen.
The end point of titration volume of 0.1 M sodium hydroxide is 19.0 ml.
Thereby, 19.0 ml x 0.02063 g of C13H802 = 0.39197 g.

To calculate for the standard deviation of the experiment, we can use the formula below :
                          Standard deviation = (Theoretical - Experimental value)  x 100 % 
                             (Theoretical value) 
                                                             = (0.5 - 0.39197) × 100%
                                                                   0.5
                                                             = 21.606 %


DISCUSSION

Based on the British Pharmacopoeia, the range of the standard deviation is within 85% to 115%. The preparation fails to comply with the test if more than 3 individual contents are outside the limits of 85 per cent to 115 per cent of the average content or if one or more individual contents are outside the limits of 75 per cent to 125 per cent of the average content. As our result has a deviation that is 21.606 %, this means that more than 3 individual contents are outside the limits. To be exact is 4.3212 individual contents are out of the range. Even if our experiment is closed to be considered successful, but our preparation does not comply with the test. There are maybe several errors and reasons due to the deviation of the test.
The possibility of the errors is the quality and expiry date of the sample of ibuprofen. The ibuprofen sampled may have expired and this may greatly affected the loss of active ingredients in the tablets as the active ingredients might have decomposed. Therefore, to increase the accuracy of the experiment, we should use ibuprofen tablets that are not expired. On the other hand, during weighing out the crushed tablets, the weight is not accurately measured. Another error is the solutions are filtered by using filter funnel and filter paper that can cause some of the powder that are not dissolved in the chloroform will pass through into the conical flask.  To counter this problem is by using a sintered glass crucible which filtered thoroughly rather than the filter paper. Lastly, the error might happen due to the titration of the solution with sodium hydroxide. The actual end-point of the solution to turn from colourless to pale pink in colour might be missed.
The technique used in acquire the content of ibuprofen is by solid-liquid extraction. The  process for isolating ibuprofen from an ibuprofen-containing solid comprising a combination of the said solid with chloroform at a temperature of at least about 35° C, whereby chloroform is used to dissolve ibuprofen and form an ibuprofen-containing solution. The filtering of the solution is to remove the residue (other excipients). The evaporation of the filtrate is said to crystallize the ibuprofen from the solution. As the weight of the crystallization of ibuprofen is small, and cannot be measured, it is dissolve in ethanol (weak acid) and titrates with 0.1M sodium hydroxide (weak base) to produces salt. The end point of the sodium hydroxide is equivalent to the weight of 0.02063 g of ibuprofen. This is an acid-base extraction.

CONCLUSION
In a conclusion, the ibuprofen content obtained from the experiment is 0.39197 g. The percentage of deviation is 21.606 % which means that the content of ibuprofen is 78.394 % of the labelled content. This concludes that our preparation does not comply with the test and how uniformity of content per tablet is essential in the assessment of designing dosage form.


 QUESTIONS

1.         What are the objectives of the tests for uniformity of diameter and uniformity of content?

The test of uniformity is to determine the consistency of weight, size, and appearance of the tablets. The test for uniformity of content is to know the uniformity of active ingredients in each tablet.

2. State the types of tablets and capsules that must be tested for uniformity of diameter and uniformity of content.

All uncoated and coated tablets must be tested for uniformity of diameter except enteric tablet, film-coated tablet and sugar-coated tablet. All types of capsules must be tested for uniformity of diameter. All types of tablets and capsules must be test for uniformity of content except liquid-filled soft capsules and solids packaged in single-unit containers.

3.                  Give reasons for the non-compliance to test for uniformity of weight.

There are some reasons for the non-compliance to test for uniformity of weight, one of that are because due to inconsistency feeding of granules into the die that be pressed by the lower punch and form a tablets. The other reasons are due to irregular movement of lower punch that cause variation in capacity die space.

4.                  Why is it important that tablets and capsules have uniform weight and content?

The uniformity of weigh of tablets and capsules is very important as it is closely related to the dosage of drugs delivered to the patients. If the weigh is too less and the low dose may not reach the therapeutic index and affect the efficacy of the drug. On the other hand, if the weigh is excessive, the higher dose may exceed the therapeutic range and may results in toxicity. Hence, the weigh variation of tablets and capsules may decrease the patient compliance and bring the side effects as well.

5. Explain why it is beneficial for any tablets or capsules to have distinctive or identifying features.

The most important for any tablets or capsules to have an identifying feature is to make it easier for patient or consumers to recognize and distinguish different medicines. Tablets are often stamped with symbols, letters, and numbers, which enable them to be identified. In the other hand, it can enhance the product by helping positively impact patient preference, differentiating product's visual appearance, as well as improving the ability to swallow and masking objectionable tastes or odours.


REFERENCES :

1. http://www.pharmainfo.net/friability-test

2. http://www.pharmatron.com/newsroom/news/article/key-factors-influencing-measured-tablet-hardness/

3. http://pharmlabs.unc.edu/labs/tablets/evaluation.htm







No comments:

Post a Comment